علوم، فناوری و کاربردهای فضایی

علوم، فناوری و کاربردهای فضایی

پارامترهای بهینه برای اتصال پلیمر و آلومینیوم با یک لایه چسب با استفاده از جوش اصطکاکی اغتشاشی در صنعت هوافضا

نوع مقاله : مقاله پژوهشی

نویسندگان
1 دانشگاه علم و صنعت ایران
2 دانشکده صنایع دانشگاه علم و صنعت تهران
چکیده
با توجه به استفاده ی روزافزون از کامپوزیت‏های پلیمری فلزی در سازه‏های هوایی، فضایی و صرفه‏ی اقتصادی آن، با تعیین پارامترهای مناسب می‏توان به اتصال به صرفه و با کیفیت‏تر دست یافت. هدف از این مقاله، محاسبه‏ی پارامترهای بهینه فرآیند جوشکاری اصطکاکی اغتشاشی (FSW) برای اتصال مناسب آلومینیوم به پلیمر است.  برای FSW ورق پلی کربنات و ورق آلیاژ آلومینیوم به عنوان مواد پرکاربرد در صنعت هوافضا استفاده شد. ابتدا بدون ماده اضافی(سنتی)، سپس برای دو نمونه لایه ای از چسب اپوکسی بین دو ورق قرار گرفت و سپس FSW شدند که روی نمونه دوم، FSW ترمیمی با سر همزن شانه ای 10 میلی‏متری انجام شد. نتایج نشان داد، بهینه ترین حالت سرعت اسپیندل   r/min  1400 و سرعت جوشکاری  mm/min 50 و جوشکاری ترمیمی برروی نمونه چسب اپوکسی بود. در FSW سنتی عیوبی  وجود داشت. FSW با چسب، عیوب کمتری مشاهده شد، جوشکاری ترمیمی اثر قوی بر روی اتصال FSW داشته و تمیزی ظاهر ماکروسکوپی سطح جوش را بهبود بخشید. در آزمون کشش مشخص شد، استحکام کششی جوش ترمیمی بیشتر از اتصال جوش داده شده به دو روش سنتی و با چسب است. از نتایج میکروسکوپی می توان دریافت که در FSW به دو روش سنتی و با چسب سوراخ های بیشتری وجود دارد و در حین جوشکاری ترمیمی عیوب بتدریج کاهش می یابد
کلیدواژه‌ها
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  • تاریخ دریافت 18 آذر 1402
  • تاریخ بازنگری 27 دی 1402
  • تاریخ پذیرش 30 بهمن 1402